1
GATE ME 2024
Numerical
+2
-1.33

In an arc welding process, the voltage and current are 30 V and 200 A, respectively. The cross-sectional area of the joint is 20 mm2 and the welding speed is 5 mm/s. The heat required to melt the material is 20 J/s. The percentage of heat lost to the surrounding during the welding process is _______ (rounded off to 2 decimal places).

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2
GATE ME 2022 Set 2
Numerical
+2
-0
In a direct current arc welding process, the power source has an open circuit voltage of 100 V and short circuit current of 1000 A. Assume a linear relationship between voltage and current. The arc voltage (V) varies with the arc length (l) as V = 10 + 5l where V is in volts and l is in mm. The maximum available arc power during the process is ______ kVA (in integer).
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3
GATE ME 2022 Set 1
Numerical
+2
-0

Two mild steel plates of similar thickness, in butt-joint configuration, are welded by gas tungsten arc welding process using the following welding parameters.

$$ \begin{array}{|l|l|} \hline \text { Welding voltage } & 20 \mathrm{~V} \\ \hline \text { Welding current } & 150 \mathrm{~A} \\ \hline \text { Welding speed } & 5 \mathrm{~mm} / \mathrm{s} \\ \hline \end{array} $$

A filler wire of the same mild steel material having 3 mm diameter is used in this welding process. The filler wire feed rate is selected such that the final weld bead is composed of 60% volume of filler and 40% volume of plate material. The heat required to melt the mild steel material is 10 J/mm3. The heat transfer factor is 0.7 and melting factor is 0.6. The feed rate of the filler wire is __________ mm/s (round off to one decimal place).

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4
GATE ME 2016 Set 3
Numerical
+2
-0
Spot welding of two steel sheets each $$2$$ $$mm$$ thick carried out successfully by passing $$4$$ $$kA$$ of current for $$0.2$$ seconds through the electrodes. The resulting weld nugget formed between the sheets is $$5$$ $$mm$$ in diameter. Assuming cylindrical shape for the nugget, the thickness of the nugget is ______________$$mm.$$ GATE ME 2016 Set 3 Production Engineering - Welding Process Question 19 English
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