GATE ME
Production Engineering
Metal Forming
Previous Years Questions

## Marks 1

It is desired to make a product having T-shaped cross - section from a rectangular aluminium block. Which one of the following processes is expected t...
In a metal forming operation when the material has just started yielding, the principal stresses are $${\sigma _1} = \,\, + 180\,\,MPa,\,\,\,$$ $${\si... Engineering strain of a mild steel sample is recorded as$$0.100\% .$$The true strain is The value of true strain produced in compressing a cylinder to half its original length is Match the following products with preferred manufacturing process: ... In a rolling process, the maximum possible draft, defined as the difference between the initial and the final thickness of the metal sheet, mainly dep... With respect to metal working, match Group A with Group B: ... The relationship between true strain$$\left( {{\varepsilon _T}} \right)$$and engineering strain$$\left( {{\varepsilon _E}} \right)$$in a uniaxial ... In a rolling process, the state of stress of the material undergoing deformation is A solid cylinder of diameter$$100mm$$and height$$50mm$$is forged between two frictionless flat dies to a height of$$25mm.$$The pe... The maximum possible draft in cold rolling of sheet increases with the Cold working of steel is defined as working Ductility of material with work hardening Hot rolling of mild steel is carried out A test specimen is stressed slightly beyond the yield point and then unloaded. Its yield strength The process of hot extrusion is used to produce The true strain for a low carbon steel bar which is doubled in length by forging is For wire drawing operation, the work material should essentially be In forging operation the sticking friction condition occurs near the ...... (Center/ ends) while sliding friction condition occurs near the ...... (Ce... ## Marks 2 A strip of$$120mm$$width and$$8mm$$thickness is rolled between two$$300mm$$-diameter rolls to get a strip of$$120mm$$width and$$7.2mm$$t... A rod of length$$20mm$$is stretched to make a rod of length$$40mm.$$Subsequently, it is compressed to make a rod of final length$$10$$... A$$300mm$$thick slab is being cold rolled ussing roll of$$600mm$$diameter. If the coefficient of friction is$$0.08,$$the maximum possi... A$$300mm$$thick slab is being cold rolled using roll of$$600mm$$diameter. If the coefficient of friction is$$0.08,$$the maximum possib... In a rolling operation using rolls of diameter$$500mm,$$if a thick plate cannot be reduced to less than$$20mm$$in one pass, the coefficient of fri... The flowing stress (in$$MPa$$) of a material is given by$$\sigma = 500{\varepsilon ^{0.1}},$$When$$\varepsilon $$is true strain. The Young's mo... In a two stage wire drawing operation, the fractional reduction (ratio of change in cross sectional area to initial cross sectional area ) in the firs... In a slab rolling operation, the maximum thickness reduction$$\left( {\Delta {h_{\max }}} \right)$$is given by$$\Delta {h_{\max }} = {\mu ^2}R,$$w... A mild steel plate has to be rolled in one pass such that the final plate thickness is$$2/{3^{rd}}$$of the initial thickness, with the entrance spee... A metal rod of initial length$${L_0}$$is subjected to a drawing process. The length of the rod at any instant is given by the expression,$$L\left( ...
In a single pass rolling process using $$410mm$$ diameter steel rollers, a strip of width $$140mm$$ and thickness $$8mm$$ undergoes $$10\%$$ reductio...
In a single pass rolling operation, a $$20mm$$ thick plate with plate width of $$100mm$$, is reduced to $$18mm$$ thick. The roller radius is $$250mm$$...
The thickness of metallic sheet is reduced from an initial value of $$16mm$$ to a final value of $$10mm$$ in one single pass rolling with a pair of cy...
In open die forging, a disc of diameter $$200mm$$ height $$60mm$$ is compressed without any barreling effect. The final diameter of the disc is $$400... Match the correct combination for following metal working processes. ... A$$4mm$$thick sheet is rolled with$$300mm$$diameter rolls to reduce thickness without any change in its width. The friction coefficient ... In a wire drawing operation, diameter of a steel wire is reduced from$$10mm$$to$$8mm.$$the mean flow stress of the material is$$400$$... In a rolling process, sheet of$$25mm$$thickness is rolled to$$20mm$$thickness. Roll is of diameter$$600mm$$and it rotates at$$10...
A brass billet is to be excluded from its initial diameter of $$100mm$$ to a final diameter of $$50mm$$. The working temperature is $${700^ \circ }C$$...
A strip with sectional area $$150mm\,\, \times \,\,4.5mm$$ is being rolled with $$20\%$$ reduction of area using $$450mm$$ diameter rollers. The angl...
A wire of $$0.1mm$$ diameter is drawn from a rod of $$15mm$$ diameter dies giving reductions of $$20\%$$, $$40\%$$ and $$80\%$$ are available. For ...
Calculate the bite angle when rolling plates $$12mm$$ thick using work rolls $$600mm$$ diameter and reducing the thickness by $$3mm$$

## Marks 5

A cylindrical billet of $$100$$ $$mm$$ diameter is forged from $$50$$ $$mm$$ height to $$40$$ $$mm$$ at $${1000^0}$$$$C$$. The material has constant f...
A metal strip is to be rolled from an initial wrought thickness of $$3.5$$ $$mm$$ to a final rolled thickness of $$2.5$$ $$mm$$ in a single pass rolli...
A strip of thickness $$T$$ $$mm$$ is rolled in a $$2$$ high single pass rolling mill, having roll diameter $$D$$ $$mm,$$ to a final thickness of \le...
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