1
GATE ME 2022 Set 2
Numerical
+2
-0

A straight-teeth horizontal slab milling cutter is shown in the figure. It has 4 teeth and diameter (D) of 200 mm. The rotational speed of the cutter is 100 rpm and the linear feed given to the workpiece is 1000 mm/minute. The width of the workpiece (w) is 100 mm, and the entire width is milled in a single pass of the cutter. The cutting force/tooth is given by F = Ktcw, where specific cutting force K = 10 N/mm2, w is the width of cut, and tc is the uncut chip thickness.

The depth of cut (d) is D/2, and hence the assumption of $\frac{d}{D}<<1$ is invalid. The maximum cutting force required is ______ KN (round off to one decimal place).

GATE ME 2022 Set 2 Production Engineering - Metal Cutting Question 5 English
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2
GATE ME 2022 Set 2
Numerical
+2
-0
In an orthogonal machining operation, the cutting and thrust forces are equal in magnitude. The uncut chip thickness is 0.5 mm and the shear angle is 15°. The orthogonal rake angle of the tool is 0° and the width of cut is 2 mm. The workpiece material is perfectly plastic and its yield shear strength is 500 MPa. The cutting force is _______ N (round off to the nearest integer).
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3
GATE ME 2022 Set 1
Numerical
+2
-0
Under orthogonal cutting condition, a turning operation is carried out on a metallic workpiece at a cutting speed of 4 m/s. The orthogonal rake angle of the cutting tool is 5º. The uncut chip thickness and width of cut are 0.2 mm and 3 mm, respectively. In this turning operation, the resulting friction angle and shear angle are 45º and 25º, respectively. If the dynamic yield shear strength of the workpiece material under this cutting condition is 1000 MPa, then the cutting force is _______ N (round off to one decimal place).
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4
GATE ME 2022 Set 1
Numerical
+2
-0
A 1 mm thick cylindrical tube, 100 mm in diameter, is orthogonally turned such that the entire wall thickness of the tube is cut in a single pass. The axial feed of the tool is 1 m/minute and the specific cutting energy (u) of the tube material is 6 J/mm3. Neglect contribution of feed force towards power. The power required to carry out this operation is _________ kW (round off to one decimal place).
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