1

GATE ME 2000

Subjective

+5

-0

A cylindrical billet of $$100$$ $$mm$$ diameter is forged from $$50$$ $$mm$$ height to $$40$$ $$mm$$ at $${1000^0}$$$$C$$. The material has constant flow stress of $$80$$ $$MPa.$$ Find the work of deformation. If a $$10$$ $$kN$$ drop hamper is used to complete the reduction in one blow. What will be the height of fall.

2

GATE ME 1997

Subjective

+5

-0

A metal strip is to be rolled from an initial wrought thickness of $$3.5$$ $$mm$$ to a final rolled thickness of $$2.5$$ $$mm$$ in a single pass rolling mill having rolls of $$250$$ $$mm$$ diameter. The strip is $$450$$ $$mm$$ wide. The average coefficient of friction in the roll gap is $$0.08$$. Taking plane strain low stress of $$140$$ $$MPa,$$ for the metal and assuming negligible spreading, the roll separating force is . . . . . . . . .

3

GATE ME 1991

Subjective

+5

-0

A strip of thickness $$T$$ $$mm$$ is rolled in a $$2$$ high single pass rolling mill, having roll diameter $$D$$ $$mm,$$ to a final thickness of $$\left( {T - 2\Delta T} \right)mm.$$ If the friction coefficient between the roll and strip is $$\mu ,$$ calculate the maximum reduction $$2\Delta T$$ possible in this operation. Using this relation, for $$D=300mm,$$ $$T=40mm$$ and friction coefficient is $$0.3,$$ calculate the outgoing thickness of the strip. If the inlet velocity is $$5m/s,$$ what is the outgoing strip velocity?.

Questions Asked from Metal Forming (Marks 5)

Number in Brackets after Paper Indicates No. of Questions

GATE ME Subjects

Engineering Mechanics

Strength of Materials

Theory of Machines

Engineering Mathematics

Machine Design

Fluid Mechanics

Turbo Machinery

Heat Transfer

Thermodynamics

Production Engineering

Industrial Engineering

General Aptitude