1
GATE ME 2006
MCQ (Single Correct Answer)
+2
-0.6
A $$4$$ $$mm$$ thick sheet is rolled with $$300$$ $$mm$$ diameter rolls to reduce thickness without any change in its width. The friction coefficient at the work-roll interface is $$0.1.$$ The minimum possible thickness of the sheet that can be produced in a single pass is
A
$$1.0mm$$
B
$$1.5mm$$
C
$$2.5mm$$
D
$$3.7mm$$
2
GATE ME 2006
MCQ (Single Correct Answer)
+2
-0.6
In a wire drawing operation, diameter of a steel wire is reduced from $$10$$ $$mm$$ to $$8$$ $$mm.$$ the mean flow stress of the material is $$400$$ $$MPa.$$ The ideal force required for drawing ignoring friction and redundant work is:
A
$$4.48$$ $$kN$$
B
$$8.97$$ $$kN$$
C
$$20.11$$ $$kN$$
D
$$31.41$$ $$kN$$
3
GATE ME 2006
MCQ (Single Correct Answer)
+2
-0.6
In arc welding process, the voltage and current are $$25V$$ and $$300A$$ respectively. The arc heat transfer efficiency is $$0.85$$ and welding speed is $$8$$ $$mm/sec$$. The net heat input (in $$J/mm$$) is
A
$$64$$
B
$$797$$
C
$$1103$$
D
$$79700$$
4
GATE ME 2006
MCQ (Single Correct Answer)
+2
-0.6
In an orthogonal machining operation:
$$\,\,\,\,\,\,\,\,\,\,$$Uncut thickness $$\,\,\,\,\,$$ $$= 0.5$$ $$mm$$
$$\,\,\,\,\,\,\,\,\,\,$$Cutting speed $$\,\,\,\,\,\,\,\,\,\,$$ $$= 20$$ $$m/min$$
$$\,\,\,\,\,\,\,\,\,\,$$Width of cut $$\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$= 5$$ $$mm$$
$$\,\,\,\,\,\,\,\,\,\,$$Chip thickness $$\,\,\,\,\,\,\,\,$$ $$= 0.7$$ $$mm$$
$$\,\,\,\,\,\,\,\,\,\,$$Thrust force$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$= 200$$ $$N$$
$$\,\,\,\,\,\,\,\,\,\,$$Cutting force $$\,\,\,\,\,\,\,\,\,\,\,\,$$ $$= 1200$$ $$N$$
$$\,\,\,\,\,\,\,\,\,\,$$Rake angle $$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$ = {15^ \circ }$$
Assume Merchant’s theory

The coefficient of friction at the tool chip interface is

A
$$0.23$$
B
$$0.46$$
C
$$0.85$$
D
$$0.95$$
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