Orthogonal turning is performed on a cylindrical work piece with shear strength of $$250Mpa.$$ The following conditions are used: cutting velocity is $$180m/min,$$ feed is $$0.2mm/rev,$$ depth of cut is $$3mm,$$ chip thickness ratio is $$0.5.$$ The orthogonal rake angle is $$7deg.$$ Apply Merchants theory for analysis,

The shear plane angle (in degrees) and the shear force respectively are

In a single point turning tool, the side rake angle and orthogonal rake angle are equal. $$\varphi $$ is the principle cutting edge angle and its range is $$0$$ to $$90.$$ The chip flows in the orthogonal plane. The value of $$\varphi $$ is closer to

In arc welding of a butt joint, the welding speed is to be selected such that highest cooling rate is achieved. Melting efficiency and heat transfer efficiency are $$0.5$$ and $$0.7$$, respectively. The area of the weld cross section is $$5$$ $$m{m^2}$$ and the unit energy required to melt the metal is $$10\,\,J/m{m^3},$$ if the welding power is $$2$$ $$kW,$$ the welding speed in $$mm/s$$ is closet to

In a single pass rolling operation, a $$20mm$$ thick plate with plate width of $$100mm$$, is reduced to $$18mm$$ thick. The roller radius is $$250mm$$ and rotational speed is $$10$$ $$rpm.$$ The average flow stress for the plate material is $$300$$ $$MPa.$$ The power required for the rolling operation in $$kW$$ is closer to