In an orthogonal cutting test on the following data were obtained
Uncut chip thickness $$=0.25mm,$$ Cutting speed: $$60m/min,$$ Tool rake angle: $$0$$ Chip thickness $$0.75mm,$$ Cutting force : $$900$$ $$N$$, Thrust force : $$450$$ $$N$$

Calculate the shear angle, total power in making the cut and coefficient of friction between the chip tool interface.

The cutting tool are being tried for an operation. Tailors tool life equation for them are as follows
$$\eqalign{ & HSS\,\,tool\,:\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,V{T^{0.1}} = 200 \cr & Carbide\,\,tool\,:\,\,\,\,\,\,\,V{T^{0.35}} = 500 \cr} $$
Find out the break even speed above which the carbide tool will be economical.

Gear hobbing produces more accurate gears than milling because in hobbing

The size of $$BLUE$$ in metal cutting increases with