What is the approximate $$\% $$ change in the life, $$t,$$ of the tool with zero rake angle used in orthogonal cutting when its clearance angle, $$\alpha ,$$ is changed from $$10$$ to $$7$$ deg?

(Hint: flank wear rate is proportional to $$\cot \,\alpha $$)

The lives of two tools $$A$$ & $$B$$, governed by the equation $$V{T^{0.125}} = 2.5$$ and $$V{T^{0.25}} = 7$$ respectively in certain machining operation where $$V$$ is the cutting velocity in $$m/s$$ and $$T$$ is the tool life in sec. Find out the speed $$V$$ at which both the tools will have the same life.

Also calculate the corresponding tool life. If you have to machine at a cutting speed of $$1m/s$$, then which one of these tools will you choose in order to have less frequent tool changes?

In an orthogonal cutting experiment with a tool of rake angle $$7$$$$deg$$, the chip thickness was found to be $$2.5mm$$ when the uncut chip thickness was set to $$1mm,$$ find the shear angle $$\phi $$ and find the friction angle $$\beta $$ assuming that Merchants's formula holds good.

Identify the stress strain in the flange portion of a partially drawn cylindrical cup when deep drawing without a blank holder