1
GATE PI 2016
Numerical
+2
-0
In a single-pass rolling operation, a $$200$$ $$mm$$ wide metalic strip is rolled from a thickness $$10$$ $$mm$$ to a thickness $$6$$ $$mm.$$ The roll radius is $$100$$ $$mm$$ and it rotates at $$200$$ $$rpm$$. The roll-strip contact length is a function of roll radius and, initial and final thickness of the strip. If the average flow stress in plane strain of the strip material in the roll gap is $$500$$ $$MPa$$, the roll separating force (in $$kN$$) is _________________
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2
GATE PI 2016
Numerical
+2
-0
Two solid cylinders of equal diameter have different heights. They are compressed plastically by a pair of rigid dies to create the same percentage reduction in their respective heights. Consider that the die-work-piece interface friction is negligible. The ratio of the final diameter of the shorter cylinder to that of the longer cylinder is _________________.
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3
GATE PI 2015
Numerical
+2
-0
Open die forging of a cylinder made of a rigid perfectly plastic material with yield strength of $$200$$ $$MPa$$ having a height of $$25$$ $$mm$$ and diameter of $$25$$ $$mm$$ is being carried out. The cylinder is subjected to a true compressive strain of $$3.6$$ during the process. Assuming frictionless and homogeneous deformation, the energy expended, in $$kJ$$ is __________________.
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4
GATE PI 2014
MCQ (Single Correct Answer)
+2
-0.6
A $$80$$ $$mm$$ thick steel plate with $$400$$ $$mm$$ width is rolled to $$40mm$$ thickness in $$4$$ passes with equal reduction in each pass, by using rolls of $$800mm$$ diameter. Assuming the plane-strain deformation, what is the minimum coefficient of friction required for unaided rolling to be possible?
Questions Asked from Metal Forming Process (Marks 2)
Number in Brackets after Paper Indicates No. of Questions
GATE PI Subjects
Engineering Mechanics
Strength of Materials
Theory of Machines
Engineering Mathematics
Machine Design
Fluid Mechanics
Thermodynamics
Casting
Joining of Materials
Metal Forming
Machine Tools and Machining
Metrology
Industrial Engineering