Cold shut is a defect in casting due to

A casting of size $$400mm \times 200mm \times 140mm$$ solidifies in $$20min.$$ The solidification time for a casting $$400mm \times 200mm \times 35mm$$ under similar conditions is

Match the following

Complete the manual part program for drilling a hole located at point $$(20, 20)$$ from the target point . The depth of the hole to be drilled is $$15mm$$
$$\eqalign{ & \,\,\,\,\,\,FROM/TARG \cr & \,\,\,\,\,\,GOTO/20,\,\,20,\,\,0 \cr} $$

The final finishing process for the surface plate made of cast iron which is used as a reference surface is

In the manufacture of twist drills, the shank is joined to the body of the drill using

The cutting tool material normally used for turning steel of very high hardness is

A gear with $$84$$ teeth is to be machined using a milling process with indexing. The index plate has the following four hole circles: $$36,38, 42., 48.$$ The change gear ratio required is

A cup is to be drawn to a diameter of $$70mm$$ with $$35mm$$ depth from a $$0.5mm$$ thick sheet metal. The cup is drawn in one operation. Assume $${\sigma _u} = 430\,\,MPa.$$

The maximum drawing force is

A cup is to be drawn to a diameter of $$70mm$$ with $$35mm$$ depth from a $$0.5mm$$ thick sheet metal. The cup is drawn in one operation. Assume $${\sigma _u} = 430\,\,MPa.$$

The required blank diameter is

It is required to punch a hole of diameter $$10mm$$ on a sheet of thickness $$3mm.$$ The shear strength of the work material is $$420MPa.$$ The required punch force is

In a surface broaching process, a broach having $$5mm$$ pitch and cut per teeth $$0.05mm$$ is used for reducing the thickness by $$6mm.$$ If the length of the work piece is $$50mm$$ and the cutting speed is $$0.05m/s,$$ the time required / pass in seconds is

Match the items in Group - $${\rm I}$$ and $${\rm I}$$ $${\rm I}$$

A work piece of $$1000$$ $$mm$$ length and $$300$$ $$mm$$ width is machined by planning operation with a feed of $$0.3$$ $$mm/stroke.$$ The machine tool executes $$10$$ double strokes per minute. The planning time for a single pass is

It is required to punch a hole of diameter $$10mm$$ on a sheet of thickness $$3mm.$$ The shear strength of the work material is $$420Mpa.$$ The required punch force is

A solid cylindrical stainless steel work piece of $$200mm$$ diameter and $$150mm$$ height. This component is reduced by $$50\% $$ in height with flat die in open die forging. Assuming the flow stress of the material as $$1000$$ $$MPa$$ and the coefficient of friction to be $$0.2,$$ the estimated forging force at the end of the stroke is

A copper strip of $$200$$ $$mm$$ width and $$30$$ $$mm$$ thickness is to be rolled to a thickness of $$25$$ $$mm.$$ The roll of radius $$300$$ $$mm$$ rotates at $$100$$ $$rpm.$$ The average shear strength of the work material is $$180$$ $$MPa.$$ The roll strip contact length and the roll force are

The surface finish of the component produced by a grinding process was measured. Based on roughness parameters obtained, which one of the following is true

A keyway of $$5$$ $$mm$$ depth is to be milled in a shaft of diameter $$60 \pm 0.1\,\,$$ by positioning the shaft in a $$V$$-block of angle $$120deg$$ and setting the tool with reference to the intersection of the face of the $$V$$-block. The error due to shaft tolerance which would be transferred on to the component is