GATE PI 1992
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GATE PI

1
The primary function of a riser is to
2
Increase in carbon content in plain carbon steels raise its
3
Investment casting uses ...... A........... as pattern material and is preferred for small parts with .......... B.........designs.

A. wax / resin coated sand
B. simple / intricate

4
Chaplets are placed between mold in order to
5
If the freezing ratio equal to (casting area/casting volume)/(riser area/riser volume) & the volumetric ratio equal to riser volume/casting volume, for a disc casting of $$20cm$$ diameter and $$10$$ $$cm$$ thick are $$1.4$$ and $$0.8$$ respectively. The corresponding values for a square disc of $$20$$ $$cm$$ side and $$10$$ $$cm$$ thick if the same cylindrical riser with a height to diameter ratio of unity is used in both cases.
6
Match the application with type of pattern GATE PI 1992 Casting - Casting Process Question 9 English
7
Investment casting uses ......... (wax / resin coated sand) as pattern material and is preferred for small parts with ................. (simple/intricate) designs
8
The joint configuration best suited for adhesive bonding is
9
The type of coated electrode most widely used for welding low carbon steel is
10
Filler material is ......... A...... in resistance welding and the heat generated in the process is directly proportional to ........ B.........

(A). used / not used$$\,\,\,\,\,\,\,\,\,$$ $$\,\,\,\,\,\,\,\,\,$$ (B). square of the current / cube of the current

11
GATE PI 1992 Joining of Materials - Welding Question 37 English
12
Two sheets of low carbon steel $$1.5mm$$ thick each are spot welded by passing a current $$10000$$ amps for $$5$$ cycles in $$50$$ $$Hz$$ main supply.

i) What is the heat generated due to the supply of power if effective resistance has $$200$$ micro ohms,

ii) The maximum indentation is $$10\% $$ of sheet thickness and density of the spot weld nugget $$8$$ $$gm/cc.$$ If $$1380$$ Joules are required to melt $$1gm$$ of steel, determine heat required for welding operation if $$D=6SQRT$$ $$(t)$$ to determine nugget diameter $$D$$ and assume the nugget size to be equal to metal between the two electrodes

13
In $$MIG$$ welding the power source characteristics is $${V_p} = 36 - {\rm I}/60$$ and the arc characteristics is $${V_a} = 2{L_a}\,\,\,\, + 27.$$ Find the change in power of the arc if the arc length changed from $$2mm$$ to $$4mm.$$ If the maximum current capacity of the power source is $$300$$ Amps, the maximum arc length sustainable is
14
In a grinding wheel marked with $$AA-48-L-7-V-25, L$$ refers to
15
Find the speed range ratio for the drilling machine spindle if the minimum and maximum diameters of drills used are $$5$$ $$mm$$ and $$25$$ $$mm$$ respectively and if the machinability indices for the work materials are $$120$$ (brass) and $$40$$ (alloy steel)
16
If the index crank of a dividing head is turned through one complete revoluation and $$10$$ holes in a $$30$$ hole circle plate, the work piece turns through (in degrees)
17
A blind hole is better tapped with a tap having
18
Control of group of $$NC$$ machines by a supervisory computer is known as ............... control.
19
The component development and manufacturing activities when assisted by a computer are: Computer Aided Graphics $$(CAG), CAD, CAM, CAPP$$ and Computer Aided Quality Control $$(CAQC).$$ The most appropriate sequence of these activities is
20
A $$DC$$ servomotor is directly driving an $$NC$$ table. The pitch of the lead screw of the table is $$5$$ $$mm.$$ The motor rotates at $$100$$ $$rpm$$ for an applied voltage of $$10V.$$ If the voltage speed characteristic of the motor is linear, the applied voltage for a table of $$3m/min$$ is equal to:
21
In metal cutting with a carbide tool, at the maximum recommended speed, the largest $$\% $$ of heat generated goes to the
22
A generalized tool life equation for carbide tool for machining steel is given by
$$\,\,\,\,\,\,\,\,\,\,$$$$\,\,\,\,$$ $$V{T^a}{F^b}{D^c} = K,$$
Where $$V=$$ Cutting speed, meters/min,
$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$T=$$ Tool life,
$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$F=$$ feed, $$mm/rev,$$
$$D=$$ depth of cut in $$mm,$$ Indicates have magnitude $$a=0.3, b=0.3, c=0.15,$$

The change in productivity for the new processing conditions

23
A generalized tool life equation for carbide tool for machining steel is given by
$$\,\,\,\,\,\,\,\,\,\,$$$$\,\,\,\,$$ $$V{T^a}{F^b}{D^c} = K,$$
Where $$V=$$ Cutting speed, meters/min,
$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$T=$$ Tool life,
$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$F=$$ feed, $$mm/rev,$$
$$D=$$ depth of cut in $$mm,$$ Indicates have magnitude $$a=0.3, b=0.3, c=0.15,$$

If the feed is halved and depth of cut doubled, for identical tool life of $$60$$ minutes, the percentage change in speed

24
Wall thickness of drawn cup is controlled by
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A hemispherical cup of radius $$'R'$$ is formed in a press working operation. The radius of blank would be
26
GATE PI 1992 Metal Forming - Metal Forming Process Question 35 English
27
Thread rolling is restricted to
28
If the elongation factor during rolling of an ingot is $$1.22.$$ The minimum number of passes needed to produce a section $$250 \times 250\,\,mm$$ from an ingot of $$750 \times 750\,\,mm$$ are
29
To stress relive a cold worked steel part, it is heated to a temp close to ..... A....... and grains obtained after cooling are........ B.........
A. Lower critical temp/ upper critical temp
B. Fine / coarser
30
In an interference microscope, a groove produces a band distortion of $$4$$ band spacing. If the wave length of the monochromatic light source is $$0.5microns,$$ the groove depth is ......................$$mm$$
31
In mass manufacturing, two holes in a plate type of component are ideally located with the help of
32
A straight edge is inspected on a coordinate measuring machine. The readings obtained at intervals of $$100mm$$ along the top edge are $$100.01, 100.05, $$ and $$100.04$$ $$mm$$ the straightness error, making the end points as reference, is ....... $$mm$$
33
The diameter of the best wire to measure the effective diameter of a metric screw threads of $$0.5$$ $$mm$$ pitch is ......... $$mm$$
34
The fit on a hole-shaft pair system is specified as $$H7$$-$$s6$$. The type of fit is
35
The most widely used reinforcement in modern day $$FRP$$ tennis racket is
36
A shaft of diameter $${20^{\matrix{ { + 0.05} \cr { - 0.15} \cr } }}$$ and a hole of diameter $${20^{\matrix{ { + 0.20} \cr { + 0.10} \cr } }}\,\,mm$$ when assembled would yield.
37
The skid in a stylus type roughness measuring instrument is used to provide ............ A .............. and define ................... B .............. geometrical profile of the surface.

$$A.$$ support / datum
$$B.$$ micro / macro

38
Powder metallurgical components have
39
$$A$$ $$30$$ $$mm$$ hole shaft assembly results in minimum and maximum clearances of $$0.03$$ $$mm$$ and $$0.30$$ $$mm$$ respectively. The hole has a unilateral tolerance with zero fundamental deviation. If the tolerance on the shaft is $$0.08$$ $$mm,$$ the maximum size of the hole is
40
To obtain dimension of $$61.18$$ $$mm$$ using slip gages, the most appropriate combination is
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