1

GATE PI 2014

Numerical

+2

-0

In an arc welding operation carried out with a power source maintained at $$40$$ volts and $$400$$ amperes, the consumable electrode melts and just fills the gap between the metal plates to be butt-welded. The heat transfer efficiency for the process is $$0.8,$$ melting efficiency is $$0.3$$ and the heat required to melt the electrode is $$20$$ $$J/m{m^3}$$. If the travel speed of the electrode is $$4$$ $$mm/s$$, the cross-sectional area, in $$m{m^2}$$, of the weld joint is ________________.

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2

GATE PI 2012

MCQ (Single Correct Answer)

+2

-0.6

In a $$DC$$ $$arc$$ welding operating, the length characteristic was obtained as $${V_{arc}} = 20 + 5l$$ where the $$arc$$ length $$l$$ was varied between $$5mm$$ and $$7mm.$$ Here $${V_{arc}}$$ denotes the arc voltage in volts. The $$arc$$ current was varied from $$400A$$ to $$500A.$$ Assuming linear power source characteristic, the open circuit voltage and the short circuit current for the welding operation are

3

GATE PI 2010

MCQ (Single Correct Answer)

+2

-0.6

During a steady gas metal arc welding with direct current electrode positive polarity, the welding current, voltage and weld speed are $$150A,$$ $$30V$$ and $$6m/min$$ respectively. A metallic wire electrode of diameter $$1.2mm$$ is being fed at a constant rate of $$12m/min.$$ The density, specific heat and melting temp of the wire electrode are $$7000$$ $$kg/{m^3},$$ $$500$$ $$J/kg$$ and $${1530^ \circ }C$$ respectively. Assume the ambient temp to be $${30^ \circ }C$$ and neglect the latent heat of melting. Further consider that $$2/{3^{rd}}$$ of the total electrical power is available for melting of the wire electrode. The melting efficiency (in percentage) of the wire electrode is

4

GATE PI 2009

MCQ (Single Correct Answer)

+2

-0.6

Autogeneous gas tungsten arc welding of a steel plate is carried out with welding current of $$500A,$$ voltage of $$20V,$$ and weld speed of $$20mm/min.$$ Consider the heat transfer efficiency from the arc to the weld pool as $$90\% $$. The heat input per unit length (in $$kJ/mm$$) is

Questions Asked from Welding (Marks 2)

Number in Brackets after Paper Indicates No. of Questions

GATE PI Subjects

Fluid Mechanics

Metrology

Theory of Machines

Engineering Mathematics

Machine Tools and Machining

Industrial Engineering

Engineering Mechanics

Strength of Materials

Thermodynamics

Machine Design

Casting

Joining of Materials

Metal Forming