1
GATE PI 1992
MCQ (Single Correct Answer)
+5
-1.5
A generalized tool life equation for carbide tool for machining steel is given by
$$\,\,\,\,\,\,\,\,\,\,$$$$\,\,\,\,$$ $$V{T^a}{F^b}{D^c} = K,$$
Where $$V=$$ Cutting speed, meters/min,
$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$T=$$ Tool life,
$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$F=$$ feed, $$mm/rev,$$
$$D=$$ depth of cut in $$mm,$$ Indicates have magnitude $$a=0.3, b=0.3, c=0.15,$$
$$\,\,\,\,\,\,\,\,\,\,$$$$\,\,\,\,$$ $$V{T^a}{F^b}{D^c} = K,$$
Where $$V=$$ Cutting speed, meters/min,
$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$T=$$ Tool life,
$$\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,$$ $$F=$$ feed, $$mm/rev,$$
$$D=$$ depth of cut in $$mm,$$ Indicates have magnitude $$a=0.3, b=0.3, c=0.15,$$
If the feed is halved and depth of cut doubled, for identical tool life of $$60$$ minutes, the percentage change in speed
2
GATE PI 1991
Subjective
+5
-0
During orthogonal turning a steel rod at feed $$0.25$$ $$mm$$ per revolution and depth of cut $$4.00$$ $$mm$$ by a tool of geometry $${0^0},\, - {10^0},\,\,{8^0},\,\,{7^0},\,\,{15^0},\,\,{60^0},\,\,0\,\,(mm)\,\,;$$ the following observation were made: Tangential force $$=1,600N,$$ Axial force in feed direction $$=800$$ $$N,$$ Chip thickness $$=0.60$$ $$mm.$$ Find the coefficient of friction between chip tool interface and shear strength of work material from shear force.
3
GATE PI 1990
Subjective
+5
-0
The following data apply to machining a part on turret lathe and a general purpose lathe
The setup cost and the cost for special tooling on the turret lathe would be $$Rs.3000/-.$$ These costs are negligible on the general purpose lathe. Calculate the batch seize which justifies the use of turret lathe.
4
GATE PI 1990
MCQ (Single Correct Answer)
+5
-1.5
A parting tool has a ground front clearance angle of $${6^0}$$ and the back rake angle of $${10^0}$$. The tool, by mistake, was set $$1.5$$ $$mm$$ above the line of centers while machining a job of $$50$$ $$mm$$ out-side diameter.
The diameter of the job at which, while parting, the tool will start rubbing
Questions Asked from Metal Cutting (Marks 5)
Number in Brackets after Paper Indicates No. of Questions
GATE PI Subjects
Engineering Mechanics
Strength of Materials
Theory of Machines
Engineering Mathematics
Machine Design
Fluid Mechanics
Thermodynamics
Casting
Joining of Materials
Metal Forming
Machine Tools and Machining
Metrology
Industrial Engineering