1
GATE PI 1990
Subjective
+5
-0
The following data apply to machining a part on turret lathe and a general purpose lathe
The setup cost and the cost for special tooling on the turret lathe would be $$Rs.3000/-.$$ These costs are negligible on the general purpose lathe. Calculate the batch seize which justifies the use of turret lathe.
2
GATE PI 1990
MCQ (Single Correct Answer)
+5
-1.5
A parting tool has a ground front clearance angle of $${6^0}$$ and the back rake angle of $${10^0}$$. The tool, by mistake, was set $$1.5$$ $$mm$$ above the line of centers while machining a job of $$50$$ $$mm$$ out-side diameter.
The diameter of the job at which, while parting, the tool will start rubbing
3
GATE PI 1990
MCQ (Single Correct Answer)
+5
-1.5
A parting tool has a ground front clearance angle of $${6^0}$$ and the back rake angle of $${10^0}$$. The tool, by mistake, was set $$1.5$$ $$mm$$ above the line of centers while machining a job of $$50$$ $$mm$$ out-side diameter.
The effective rake and clearance angle are
4
GATE PI 1989
Subjective
+5
-0
Calculate the tonnage capacity of the broaching machine required to broach on the hole under the following conditions.
Diameter of the finished hole $$=75mm,$$
rise per tooth $$=0.03mm$$
Tooth pitch $$=10mm,$$
Length of the broach $$=750mm$$
Cutting speed $$=6m/min,$$
specific cutting pressure $$ = 1300 \times {t^{0.4}}\,\,N/m{m^2},$$ (Where $$t$$ is the uncut chip thickness)
If the tool and work handling time is $$0.5min,$$ estimate the production rate per hour
Diameter of the finished hole $$=75mm,$$
rise per tooth $$=0.03mm$$
Tooth pitch $$=10mm,$$
Length of the broach $$=750mm$$
Cutting speed $$=6m/min,$$
specific cutting pressure $$ = 1300 \times {t^{0.4}}\,\,N/m{m^2},$$ (Where $$t$$ is the uncut chip thickness)
If the tool and work handling time is $$0.5min,$$ estimate the production rate per hour
Questions Asked from Metal Cutting (Marks 5)
Number in Brackets after Paper Indicates No. of Questions
GATE PI Subjects
Fluid Mechanics
Metrology
Theory of Machines
Engineering Mathematics
Machine Tools and Machining
Industrial Engineering
Engineering Mechanics
Strength of Materials
Thermodynamics
Machine Design
Casting
Joining of Materials
Metal Forming