GATE PI
$$\eqalign{ & \,\,\,\,\,\,\,\,\,\,\,\,Carbi{\mathop{\rm de}\nolimits} \,\,tool:\,\,\,\,\,\,\,\,\,\,\,\,V{T^{1.6}} = 3000 \cr & \,\,\,\,\,\,\,\,\,\,\,\,HSS\,\,tool:\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,\,V{T^{0.6}} = 200 \cr} $$
Where $$V$$ is the cutting speed in $$m/min$$ and $$T$$ is the tool life in $$min.$$ The carbide tool will provide higher tool life if the cutting speed in $$m/min$$ exceeds
Chip thickness ratio $$0.4$$
Under formed thickness $$0.6mm$$
Rake angle $$ + {10^0}$$
Cutting speed $$2.5m/s$$
Mean thickness of primary shear zone $$25microns$$
The shear strain rate in $${s^{ - 1}}$$ during the process is
Automat will be economical if the batch size exceeds
The orthogonal rake angle of the cutting tool in degree is
The normal force acting at the chip-tool interface in $$N$$ is
Assuming approach and over-travel of the cutting tool to be zero, the machining time in $$min$$ is
Neglecting the contribution of the feed force towards cutting power, the specific cutting energy in $$J/m{m^3}$$ is